10 Reasons Why You Choose to Buy a Press Brake

Top 10 Reasons to Buy a Press Brake

With the improvement of science and technology, the development of bending machines has made great progress. Press brakes have an irreplaceable position in the field of metal forming, and fast forward to today, press brakes have developed into highly advanced machines driven by hydraulic systems and computer technology. These modern brakes bend sheet metal easily and efficiently, providing simple and complex parts for a variety of industries. This article will tell you why you need a press brake for your plant or project.

What is a Press Brakes

A press brake is a machine dedicated to bending sheet metal. (Generally speaking, press brakes are divided into CNC press brakes and ordinary press brakes) Generally, a press brake bends a metal plate by placing the metal plate on top of the die and lowering the punch on it. 

The flange is then bent upwards by forcing the material into the mold with a force defined by tonnage until the desired shape/angle is obtained. The bend controller or operator must also account for spring back in the material to get the correct angle after the pressure is removed and the plunger retracts.

1. Reduce material waste

Press brakes are known to generate less material waste than other manufacturing methods. The main driving force behind this is its ability to bend, cut or bend sheet metal into precise parts. Since it is usually a computer numerical control (CNC), the bending process is usually automated. All of its components – dies, punches, rolling carts – can follow a simple and effective good setup procedure.

With this in mind, the minimal waste generated enables operators and companies to complete press brake operations in the fastest possible time. This significantly shortens the manufacturing cycle, reduces the cost burden on customers, and minimizes the need for secondary/post-processing of fabricated metal components.

2. Improve production efficiency

Modern CNC press brakes allow companies to produce more metal parts than metal bending tools of the past. Utilizing CNC control is the best way to repeat repetitive motions on a press brake, and operators can use the press brake to shorten their work time.

3. Internal molding capability

If you’ve been sourcing formed parts from outside the factory, you might think that press brakes are designed to provide the highest precision, resulting in a high-quality product. This reduces rejection rates and customer returns.

Press brakes can provide metal fabricators with full or partial in-house fabrication, especially where sheet metal bending is involved. Since owning their own machinery enables companies to manufacture their own materials, they can eliminate the need for offshoring, which is sometimes expensive and unsustainable.

How cost-effective to own a press brake in the long run. You don’t need to spend too much money to train your team. Plus, you can focus on internal development for long-term growth.

4. Better Than Welding

In many instances, it’s preferable to bend a piece of metal into shape rather than welding two or more pieces together. Not only is welding time-consuming, but it doesn’t provide the same structural integrity as a single bent piece of metal.

5. Versatile Programming

Simple production techniques continue to be useful, but they’re best complemented by press brakes, which are capable of versatile programming. Operators can define the machine’s parameters in order to perform the intended coning, material thickness, flange dimensions, angle bends, inside radius, blank size, and many more.

With the number of functions that can be done on a press brake, it’s flexible enough to be used with different types of raw materials and sheet metals. Further, companies can consistently come up with a wide variety of tooling designs and prototypes as needed.

6. Complex molding

The fabrication of sheet metal is essential for almost every industry. Press brakes are designed to provide unparalleled flexibility. Combining segmented punches and dies, precision tooling and precise controls, press brakes can easily form complex polygonal parts. Today, press brakes come with customizable parts that enable manufacturers to perform a variety of tasks, including deburring, embossing, and bending, to name a few.

7. Reduce development costs

The press brake machine can better adapt to the trial production of new products without increasing any cost: for bending production, one die set with multiple functions has always been the advantage of bending production.

No matter how the shape changes, the production tasks of materials with different sizes and angles can be completed by applying a set of punch and die according to the size requirements of the template or drawing

8. Improve product quality

The press brake has the deflection compensation function: when bending and forming a long workpiece, due to the long material, there will be a certain deviation between the forming angle of the middle position and the positions on both sides, which will lead to a large difference in the local position angle.

The press brake can adjust the angle of each position by adjusting the deflection compensation value, so as to make the bent and formed material into a straight line, instead of manual secondary adjustment and repair.

It makes the production of long parts simpler, reduces labor intensity, shortens production time and improves product quality.

9. Fewer training requirements

With the use of modern CNC press brakes, training for inexperienced people to operate the machine has become easier compared to other traditional machines. This improvement in machines enables skilled employees to enter the management level, while inexperienced workers can operate these press brakes.

10. Can be automated

Modern press brakes can be automated to increase productivity, improve accuracy and reduce overall labor costs. Manufacturers will be pleased to know that upcoming press brakes feature a variety of dedicated data ports and other innovative accessories to facilitate automation. Adding material handling robots or even sheet followers to help operators lift heavier parts can increase productivity and allow for the same results every bend.

Automation is faster and more precise than manual operation. The manufacturing capabilities of press brakes make this possible. If your company wants to increase productivity and productivity, it’s time to invest in your own press brake.

Conclusion

The above are ten reasons why you choose to buy press brakes. If you are planning to buy a press brake in the near future, then you can choose to check our press brake catalog, which has the latest CNC press brakes. If you need us to provide you with professional guidance, please contact us!

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Please learn about the production of Press Brake through the video